OTTO CAP 39-165 5-Panel High-Crown Foam Trucker Hat

OTTO CAP 39-165 blank high-crown foam trucker hat

The OTTO CAP 39-165 is a five-panel trucker hat with a tall polyester foam front and mesh back. Its high crown gives the cap a retro shape and a broad front area for custom graphics.

Key features

• Five-panel high-crown trucker silhouette
• Lightweight polyester foam front
• Breathable mesh back
• Large uninterrupted front decoration area
• Pre-curved visor
• Adjustable plastic snap closure

Suggested uses

Use it for music merchandise, event giveaways or statement headwear. The snap closure provides fit adjustment, while the mesh back adds airflow.

Decoration notes

Choose a heat transfer or patch system specifically compatible with foam-front caps. Standard direct embroidery is not recommended for this foam-front category. Test the actual cap with the chosen method and equipment before production.

Product options

• Colors: See the color selector for the listed options.

Ordering from Iris DTF

Available as a blank product from Iris DTF with no minimum purchase requirement. Choose the available options and order the quantity needed for your project.

Shipping, pickup and local delivery

Same-Day Shipping: Blank apparel orders placed by 2:00 PM CT, Monday through Saturday, ship the same day.

Richardson Same-Day Pickup: Iris DTF’s main office and production facility is at 801 Alpha Dr Ste 113, Richardson, TX 75081, United States. Eligible print-ready orders placed by 2:00 PM CT qualify for pickup that day. Wait for an order-ready email or notification before visiting. Once your order is confirmed ready, secure lockers are accessible 24/7.

Pittsburgh Next-Business-Day Pickup: Eligible orders placed by 2:00 PM CT can be collected on the next business day at 3337 Babcock Blvd B, Pittsburgh, PA 15237, United States, during the pickup point’s operating hours. This location is closed on Tuesdays. Wait for your order-ready email before visiting.

Same-Day Local Delivery: Eligible orders placed before 5:00 AM CT qualify for delivery that day in 39 participating Dallas–Fort Worth cities. The standard delivery fee is $9.95. Confirm that your address is within the participating service area before ordering.

All transfer and supply orders over $75 ship free—no code needed. Need it faster? Express delivery options as quick as 1 business day are available at checkout.

View our full Shipping Policy for complete details.

Refunds & Reprints

If there's a problem with your order, let us know within 45 days of receiving it. We'll gladly reprint any transfer that has print defects or adhesion issues. Please note: reprints aren’t available for low-resolution or poor-quality artwork. For other refund or reprint requests, approval from our management team is required.

If you're using Iris DTF transfers, it's important to follow the correct application method for best results. The steps below outline how to apply your transfer like a pro, whether you're using a commercial heat press or a home setup.

To achieve flawless results with Iris DTF transfers, follow these four essential steps.

1. Place the Transfer

Lay your design onto the garment exactly where you want it. Avoid pressing over folds or seams, as this can affect adhesion. When working with curved surfaces like hats or using a household iron, use heat-resistant tape to hold the transfer in place. As you gain experience, you’ll know when tape is helpful and when it’s not necessary.

2. Apply Heat

Set your press to 310°F / 155°C with medium to firm pressure. Press the transfer for 13 seconds. We recommend testing on a single piece first, especially with delicate fabrics. To protect the garment, use a Silicone Upper Platen Cover or a protective pressing cloth. While pressing longer or hotter won’t damage the transfer itself, it can overheat certain garments—so always monitor your results.

If you notice scorching, first try reducing pressure. If that doesn’t help, keep the lower pressure and drop the temperature by 10-15°F. Each fabric behaves differently, so a bit of testing will help you dial in the right settings.

3. Peel Smoothly After a Short Wait

Thanks to our Easy Peel technology, you can peel hot or cool—whichever suits your workflow. After a few seconds, peel the film. If parts of the design stay stuck, lay the film back down and press again, this time with added pressure or about 15°F more heat. Still not sticking? Repeat with slightly higher heat until fully applied. Don’t worry—multiple presses won’t harm the design.

4. Final Press and Care

For optimal durability, always perform a second press after removing the film. Place parchment paper or a clean cotton cloth over the design and press for around 15 seconds. This extra step improves adhesion, softens the feel, and minimizes shine. For a glossy finish, use a guard sheet during the final press.

To extend the life of the print, wash the garment inside out using cold water and tumble dry on low, or hang to dry. While standard wash settings work, gentler cycles will help preserve the quality even longer.

For household irons or Cricut EasyPress instructions, click here.

You can upload any file format, but for best results we recommend vector files. If you're working with raster images, make sure they’re at least 300 DPI for optimal clarity.

Pro tip: Designing in Canva or Procreate? Export your artwork as a PDF for the cleanest print quality.

At Iris DTF, we’re committed to getting it right. Not happy with your transfer? We’ll reprint it—free of charge—using an updated or corrected file to ensure you’re 100% satisfied.

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